Carbon Tech Gen 2 30" XBar | Lightweight, Durable PDR Crossbar

Professional-Grade Crossbar for Paintless Dent Repair Technicians

The Carbon Tech Gen 2 30" XBar is a high-performance Paintless Dent Repair (PDR) crossbar designed for professional technicians who need a combination of strength, precision, and lightweight handling. Built from 1-1/4 inch diameter carbon fiber tubing with a 1/8 inch wall thickness, this crossbar is engineered to deliver maximum durability while staying light enough for long hours of use, whether you're in a shop or working mobile.

The Gen 2 XBar builds on Carbon Tech's proven design, adding refinements for smoother operation, more flexibility, and better ergonomics. Whether you’re tackling large hail damage repairs, precision work on high-strength steel, or aluminum panels, the XBar delivers the reliability and adaptability you need.

Lightweight Strength for Daily PDR Use

One of the most important advantages of the Carbon Tech Gen 2 30" XBar is its carbon fiber construction. Carbon fiber is known for having a high strength-to-weight ratio, making it strong enough to withstand the forces of pushing out deep dents, yet light enough to reduce fatigue during extended work.

At 30 inches long, the XBar provides a balanced span for accessing a wide range of panels, from hoods to roofs to side panels. The 1/8 inch wall thickness gives it impressive rigidity, preventing flex during heavy pushing. This strength ensures that every push translates directly into dent removal power, without loss of force due to tool flexing.

Removable End Caps for Customizable Extensions

A standout feature of the Gen 2 XBar is its removable end caps, which allow you to expand your setup using Carbon Tech Rods. This extension capability makes the tool adaptable to different vehicle sizes, panel shapes, and repair positions.

• Shorter setups are ideal for confined spaces like door skins.

• Extended setups work well for larger surface areas like hoods and roofs.

This modularity means you can carry one crossbar and extend it only when needed, saving space in your tool cart or mobile vehicle while still having the flexibility to tackle any repair job.

Rope Ratchet System – Smooth, Chain-Free Push

Traditional PDR crossbars often use chains, which can be noisy, heavy, and prone to scratching panels if they slip. The Carbon Tech Gen 2 30" XBar replaces chains with a rope ratchet system for a smoother, safer, and more precise pushing experience.

• 1/4 inch no-stretch synthetic rope rated at 8,600 lb breaking strength

• Creates a level, stable pushing surface

• Reduces risk of marring panels compared to chains

• Allows micro-adjustments for perfect panel tension

This system is ideal for high-end aluminum hoods, delicate finishes, and any repair where panel safety is a priority. The synthetic rope maintains its tension without sagging, ensuring consistent force throughout the repair.

Why the Carbon Tech Gen 2 30" XBar Stands Out

• 30-inch lightweight carbon fiber construction for strength and portability

• Removable end caps for customizable extensions with Carbon Tech Rods

• Rope ratchet system with high-strength synthetic rope for precise pushing

• No chains required, reducing weight and risk to the panel

• Built to withstand the daily demands of mobile and shop PDR work

How to Use the Carbon Tech Gen 2 30" XBar

1. Position the XBar between two stable support points or Carbon Tech Rods.

2. Secure the rope ratchet and tighten it to create a stable pushing surface.

3. Apply steady, controlled pushes using your chosen PDR tips and rods.

4. Adjust tension as needed to maintain an even surface during repair.

This setup allows you to work more efficiently while minimizing strain on your body and reducing the risk of accidental panel damage.

Maintenance and Care

Proper care will extend the lifespan of your Carbon Tech Gen 2 30" XBar:

• Wipe the carbon fiber tubing clean after each use.

• Store in a dry, cool environment to prevent wear on rope and ratchet.

• Regularly check the rope for fraying and replace when needed.

• Keep ratchet components lightly lubricated for smooth operation.

Ideal for Both Mobile and Shop Technicians

The Carbon Tech Gen 2 XBar is designed for flexibility, making it a smart choice whether you travel for hail work or operate from a fixed shop location. Its lightweight construction and modular design mean it’s easy to pack, transport, and set up quickly.

For mobile techs, the lighter weight means you can carry more tools without overloading your vehicle. For shop-based techs, the durability ensures it can handle years of daily work without performance loss.

Specifications

• Length: 30 inches

• Diameter: 1-1/4 inch

• Wall Thickness: 1/8 inch

• Material: Carbon fiber tubing

• Rope: 1/4 inch no-stretch synthetic, 8,600 lb breaking strength

• Features: Removable end caps, rope ratchet system, modular extension capability